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Drawn cup needle roller bearings

Design and safety guidelines
 
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Static load safety factor

 

The static load safety factor S0 is the security against permanent deformation at the rolling contact and is determined as follows:

 
   
 

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S0
Static load safety factor
C0r
 N
Basic radial static load rating according to dimension tables
P0
 N
Equivalent static bearing load.
 
   
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The static load safety factor S0 must be ≧ 3.

 
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Minimum radial load

 

In order to ensure operation without slippage, the bearings must be subjected to a minimum load Fr min in a radial direction. This applies in particular to high speed bearings since, if the radial load is insufficient or not present, damaging sliding motion may occur between the rolling elements and raceways. In continuous operation, a minimum radial load of the order of P ≧ 0,02 · Cr is necessary.

 
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Speeds

   
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The speeds nG in the dimension tables are valid for oil lubrication. If grease lubrication is used, the permissible value is 60% of the stated value.

 
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Design of bearing arrangements

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Raceway for bearings without inner ring

 

For drawn cup needle roller bearings without an inner ring, the rolling element raceway must be hardened and ground, see table. The surface hardness must be 670 HV, the hardening depth CHD or SHD must be sufficiently large.

 
   
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In order to fully utilise the load carrying capacity of the bearings, sufficient rigid support must be provided for the thin-walled outer rings.

 
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Design of housing bore

 

The bore tolerance is dependent on the housing material. The recommended tolerances are listed in the table.

 
   

Tolerances for shaft raceway and housing bore

 

Housing material
Tolerance
Shaft for bearings without inner ring
Housing bore
Steel or cast iron
h6
N6
Light metal
Al
R6
Mg
S6

 
   

Surface for shaft raceway and housing bore

 

Surface quality
Shaft raceway for bearings without inner ring
Housing bore
Roughness max.
Ra0,2 (Rz1)
Ra0,8 (Rz4)
Roundness
IT 3
IT 5/2
Parallelism
IT 3
IT 5/2

 
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Lead chamfer

 

The shaft and housing bore must have a lead chamfer of 10° to 15°.

 
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Location

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Radial and axial location

 

Drawn cup needle roller bearings are located in the housing bore by means of a press fit. They are pressed into the bore and require no further axial locating elements.

 
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Installation with fitting mandrel

 

The bearings should be installed using a special fitting mandrel, Figure 1. The shoulder of the fitting mandrel must rest against the end face of the bearing. This is indicated by the designation.

 
 

A toroidal ring should be used to retain the bearing. The length and oversize of the ring must be matched by the customer to the dimensions and mass of the bearing.

 
 

If grease lubrication is to be used, the bearings should be lubricated with grease before fitting.

 
   
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Drawn cup bearings must not be tilted while they are being pressed in.

 
 

The forces occurring during pressing-in are dependent on several factors. The fitting situation should be arranged so that the bearing rib on the end face is not deformed.

 
 

If the application requires a fitting procedure different from the one described, fitting trials must be carried out in order to ensure that the bearings can be fitted correctly and without causing damage.

 
   
Medias/00016410_mei_in_0k_0k.gif Toroidal ring

Figure 1
Installation using a fitting mandrel

 

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